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大型LNG全容储罐干燥置换氮气用量计算方法
Calculation methods of nitrogen consumption for dry replacement of large LNG full capacity storage tanks
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- DOI:
- 作者:
- 张宝和, 张元杰, 卞琦, 孙波, 李作伟
ZHANG Baohe, ZHANG Yuanjie, BIAN Qi, SUN Bo, LI Zuowei
- 作者单位:
- 海洋石油工程股份有限公司, 天津 300461
- 关键词:
- LNG储罐; 干燥置换; 用氮量; 氧含量; 露点
LNG storage tank;dry replacement;nitrogen consumption;oxygen content;dew points
- 摘要:
- 大型LNG全容储罐的压力测试都采用水压进行,试压结束后必须对LNG储罐进行干燥置换。工程中较多采用氮气持续吹扫的方法进行干燥置换,会造成成本高、氮气用量大、工期较长等影响,另外其理论计算方面的不完善也会使LNG全容储罐干燥置换的相关计算产生误差。为合理节省且准确预估干燥置换氮气用量,结合项目实际情况分别介绍及分析持续吹扫式和压涨式两种干燥置换方法,同时考虑氧含量及露点等参数影响,推导出氮气用量计算公式并编制相关计算软件,与现场具体施工情况进行对比分析表明:最终得出的干燥置换综合计算方法能够较为快速准确地计算氮气用量及作业工期,可为大型LNG全容储罐干燥置换相关的理论计算及施工作业提供参考。
The pressure test of the large LNG storage tank is performed by hydraulic pressure. After the test, the LNG storage tank needs to be dried and replaced. In engineering, the method of continuous nitrogen blowing is often used for drying and replacement, which can result in high costs, high nitrogen consumption, and long construction periods. In addition, the imperfect theoretical calculation can also lead to errors in the calculation of LNG tank drying and replacement. To reasonably save and accurately estimate the amount of nitrogen used for drying and replacement, two methods of LNG tank drying and replacement, continuous blowing and pressure expansion, are introduced and analyzed based on the actual project situation. At the same time, the influence of parameters such as oxygen content and dew point is considered to derive a formula for calculating nitrogen usage and develop relevant calculation software. Comparative analysis with the specific construction situation on site shows that the proposed comprehensive calculation method for drying and replacement can quickly and accurately calculate nitrogen usage and operation period. The method also can guide the theoretical calculation and construction work related to LNG tank drying and replacement.